5 Laws That Anyone Working In Secondary Glazing Plastic Options Should Be Aware Of

· 5 min read
5 Laws That Anyone Working In Secondary Glazing Plastic Options Should Be Aware Of

Secondary Glazing Plastic Options: A Comprehensive Guide to Improving Insulation

In an era where energy performance and increasing utility expenses are at the forefront of property owners' concerns, finding ways to insulate homes successfully has become a priority. While replacing entire window systems with double or triple glazing is a common solution, it can be excessively pricey and is frequently not allowed in listed buildings or conservation areas. This is where secondary glazing serves as a useful, affordable option.

Secondary glazing includes installing an extra pane of glass or plastic inside an existing window. While glass was once the basic material, improvements in polymers have made plastic alternatives significantly popular. This guide checks out the various secondary glazing plastic alternatives, their advantages, and how they compare to one another.


Why Choose Plastic Over Glass?

Before diving into specific materials, it is vital to comprehend why a house owner or center supervisor may choose plastic instead of traditional glass for secondary glazing.

  1. Lightweight Nature: Plastic sheets are substantially lighter than glass. This makes them much easier to deal with during DIY installations and places less pressure on existing window frames.
  2. Safety and Impact Resistance: Many plastic choices are virtually unbreakable. In families with children or in locations susceptible to high winds, the shatterproof nature of plastics like polycarbonate supplies assurance.
  3. Thermal Insulation: Plastics are naturally better insulators than glass. They have lower thermal conductivity, indicating they are more effective at avoiding heat from getting away through the window.
  4. Reduce of Customization: Unlike glass, which needs professional cutting and toughening, plastic sheets can typically be cut to size utilizing basic workshop tools.

Key Plastic Materials for Secondary Glazing

There are three primary kinds of plastic used for secondary glazing: Acrylic, Polycarbonate, and PETG. Each has special characteristics that make it appropriate for different environments.

1. Acrylic (often referred to as Perspex or Plexiglass)

Acrylic is perhaps the most common plastic utilized for secondary glazing. It is valued for its exceptional clearness and aesthetic similarity to glass.

  • Clarity: Acrylic is clearer than glass, allowing more light to travel through.
  • UV Resistance: It is naturally resistant to UV light, suggesting it will not yellow or end up being breakable when exposed to direct sunshine over many years.
  • Weight: It is roughly 50% lighter than a glass pane of the very same density.
  • Restriction: It is more brittle than polycarbonate and can crack if managed approximately or drilled incorrectly.

2. Polycarbonate (often understood as Lexan)

Polycarbonate is the "heavy-duty" alternative of the plastic world. It is often used in high-security environments or where severe toughness is needed.

  • Strength: Polycarbonate is approximately 250 times more powerful than glass and is essentially solid.
  • Fire Rating: It has outstanding fireproof properties, typically carrying a Class 1 fire rating.
  • Versatility: It is more versatile than acrylic, making it easier to suit slightly uneven frames.
  • Limitation: It is more vulnerable to scratching than acrylic and is typically more pricey.

3. PETG (Polyethylene Terephthalate Glycol)

PETG is a thermoplastic that sits between acrylic and polycarbonate in regards to efficiency.

  • Ease of Use: It is very simple to fabricate and does not require customized drill bits.
  • Food Safe: While not constantly relevant for glazing, its chemical resistance makes it durable versus severe cleaner.
  • Constraint: It does not have the exact same level of UV stability as acrylic, making it more suited for windows that do not get constant, direct sunlight.

Relative Analysis of Plastic Materials

The following table offers a quick referral to assist figure out which product is best fit for specific secondary glazing requirements.

FunctionAcrylic (Perspex)PolycarbonatePETG
Impact ResistanceModerateExtreme (Unbreakable)High
Optical ClarityExceptional (Better than glass)GoodGood
UV ResistanceOutstandingVaries (Requires finish)Moderate
Scratch ResistanceModerateLowModerate
WeightLightweightLight-weightLightweight
Ease of DIY CuttingModerate (can chip)EasyEasy
Common Use CaseLiving spaces, BedroomsSecurity, Schools, ShedsWorkshops, Inner spaces

Installation Methods for Plastic Secondary Glazing

The efficiency of secondary glazing depends greatly on the setup method utilized. Because plastic is lightweight, several non-permanent choices are offered.

Magnetic Strip Systems

This is the most popular DIY method. Two magnetic strips are utilized: one is stuck to the window frame and the other to the perimeter of the plastic sheet.

  • Pros: Easy to eliminate for cleansing or throughout the summertime.
  • Cons: Not as airtight as repaired systems; magnets can lose strength over many years.

Clip and U-Channel Systems

This involves screwing small plastic clips or a "U-channel" track around the window frame. The plastic sheet is then slotted into location or held by the clips.

  • Pros: Provides a more protected hold than magnets.
  • Cons: Requires drilling into the window frame or surround.

Screw-on Fixed Systems

For maximum insulation and draught proofing, the plastic sheet can be screwed directly to the frame utilizing color-coded washers and screws.

  • Pros: The most airtight and long-term solution.
  • Cons: Difficult to eliminate; requires visible holes in the window frame.

Maintenance and Care

To ensure the longevity of plastic secondary glazing, particular maintenance protocols should be followed. Unlike glass, plastics are sensitive to specific chemicals.

  • Cleansing: Never utilize glass cleaners consisting of ammonia or alcohol (like Windex), as these can "craze" (create small fractures) or cloud the plastic. Instead, utilize lukewarm water with a mild meal soap and a soft microfiber cloth.
  • Static Reduction: Plastics can draw in dust due to static electrical energy. Using specialized anti-static cleaners can assist keep the panels clear for longer.
  • Scratch Prevention: When cleaning, prevent circular movements. Usage long, horizontal or vertical strokes to reduce the presence of any minor abrasions that may take place.

The Benefits of Plastic Glazing: At a Glance

  • Noise Reduction: Creates an acoustic barrier that can minimize external sound by up to 50-70%.
  • Condensation Control: By producing a thermal break, it avoids warm air from hitting cold glass, substantially lowering interior condensation.
  • Expense Savings: Lower preliminary product expense and minimized heating costs result in a high return on financial investment.
  • Preservation: Ideal for historical homes where original windows should be protected.

Often Asked Questions (FAQ)

Does plastic secondary glazing yellow over time?

If top quality Acrylic (Perspex) is utilized, it will not yellow for a minimum of 10-- 20 years. Requirement Polycarbonate might yellow if it does not have a UV-resistant covering, so it is essential to buy "UV-stabilized" sheets for south-facing windows.

What thickness should I choose for the plastic?

For the majority of domestic windows, a thickness of 2mm to 4mm suffices. 2mm is very light but may "bow" in bigger windows; 3mm or 4mm offers more rigidness and much better sound insulation.

Can I still open my windows?

If a magnetic or clip-on system is used, the panel can be gotten rid of rapidly to allow ventilation. If  click here  is required, "sliding" secondary glazing systems are offered, though these typically require an expert installer.

Will plastic glazing stop all condensation?

While it substantially reduces condensation by keeping the inner surface area warmer, it may not remove it entirely if there are existing wetness problems in the room or if the seal on the secondary glazing is not airtight.

Can I cut the plastic myself?

Yes, many plastics can be cut with a fine-toothed saw or a jigsaw. Acrylic can likewise be "scored and snapped," though this requires practice to avoid rugged edges.


Secondary glazing utilizing plastic choices provides a versatile, effective, and economical method to boost the thermal and acoustic efficiency of a structure. Whether selecting the crystal-clear finish of Acrylic or the indestructible nature of Polycarbonate, homeowners can enjoy a warmer, quieter environment without the interruption and expenditure of complete window replacement. By selecting the right material and installation technique, it is possible to attain professional-grade insulation results through basic DIY improvements.